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全自動(dòng)紙箱成型機(jī)E7

能力：產(chǎn)量：35只/分
；(立柱形開(kāi)口箱)
紙板類(lèi)型：瓦楞紙板
盒型: Plaform, Citrus, P84, 開(kāi)放式立柱箱，封閉式立柱箱等
盒子尺寸：最小300x200x58mm至最大600x400x250mm
交貨時(shí)間：±65天(取決于生產(chǎn)排程)

AUTOMATIC FORMER MODEL E-7 FOR THE FOLDING AND GLUING OF CORRUGATED BOARD TRAYS WITH REINFORCED CORNER POSTS-WITH OR WITHOUT TOP FLAPS

SMI PAK E-7全自動(dòng)立柱或無(wú)立柱紙箱成型機(jī)+ES堆垛機(jī)

Picture of a E-7 with ES stacker (option & reference) 設(shè)備圖片僅供參考

，以實(shí)物為準(zhǔn)

CYCLE DESCRIPTION

工作描述

A single blank is picked by means of suction caps from a magazine where the cardboard sheets lie horizontally. 真空吸盤(pán)在水平料倉(cāng)吸取紙板

；
After the blank is place onto the main transport chain, datum lugs fitted on the chain transport the blank to the forming stations. At this point glue is applied and the corner flap is mechanically pre-folded at a 90 degree angle.
紙板通過(guò)鏈條帶動(dòng)推桿向前移動(dòng)

，立柱的搖蓋在設(shè)定位置，通過(guò)機(jī)械動(dòng)作完成90度的預(yù)折

；
By means of a special dedicated system developed by SMI PAK, the blank stops in the final folding and pressing station where the forming of the corner posts is completed accordingly to standard shapes and sizes that can be erected on the machine.通過(guò)SMI PAK獨(dú)立開(kāi)發(fā)的機(jī)構(gòu)，紙板停止在折疊成型位置

，完成立柱的成型。紙箱要符合機(jī)器成型的標(biāo)準(zhǔn)箱型和尺寸

。
From here, the partially formed blank is transferred to the forming area after further glue lines have been applied.
完成立柱成型后

，紙板移動(dòng)到成型區(qū)域，并完成相應(yīng)位置的施膠

；
Next, the blank is placed precisely into position under the press/mandrel, which completes the construction of the tray inside the forming station.
接下來(lái)紙板被精準(zhǔn)的推送到成型模具下方，并在成型區(qū)域內(nèi)完成紙箱的成型

；
The individual trays then fall through the forming station onto a conveyor belt below which transports them to the SMI PAK ES stacker(optional).
成型后的紙箱跌落在下方的輸送帶上

，傳送到SMI PAK ES堆垛機(jī)（可選）。
MAIN FEATURES OF THE MACHINE
主要功能
Robust frame in welded and painted steel.
加強(qiáng)的碳鋼機(jī)架,防銹噴涂處理

；
High capacity horizontal blank magazine.
高速水平料倉(cāng)

；
Easy adjustments of blanks supports in the magazine by means of platform escales. 料倉(cāng)紙板尺寸調(diào)節(jié)便捷

；
The blank is picked from the magazine by suction cups, driven by Venturi meter generated vacuum( one Venturi system for each vacuum cup).
吸盤(pán)在料倉(cāng)里吸取紙板

，文丘里系統(tǒng)產(chǎn)生真空，每一只吸盤(pán)由一只閥組系統(tǒng)控制；
The adjustment of suction cups positioning accordingly to blank dimensions is highly accessible and can be accomplished from the outside of the machine.
Top moving blank guiding system allowing to run bending cardboard sheet.
吸盤(pán)位置根據(jù)紙板的尺寸調(diào)整

，可以在機(jī)器外部完成

，導(dǎo)桿機(jī)構(gòu)可以保證彎翹紙板的進(jìn)料。
Extra blank transport system combing motor-driven and skate wheels together, which allows to run thin and light cardboard sheets.額外的紙板進(jìn)料系統(tǒng)

，可以整合電機(jī)驅(qū)動(dòng)和滑輪機(jī)構(gòu)，實(shí)現(xiàn)薄的輕的紙板進(jìn)料

；
Mechanical corner pre-folding system by means of flap lifting devices.
機(jī)械提升裝置

，完成立柱的預(yù)折疊；
Transport system of the cardboard sheets by means of a specifically designed motor driven transport chain with datum lugs and frequency inverter, which allow to vary production speed at any time. The main feature of this transport chain is the possibility to stop the blank to allow an accurate forming of the corners despite the continuous constant speed.
進(jìn)料機(jī)構(gòu)由單獨(dú)的電機(jī)驅(qū)動(dòng)鏈條

，帶編碼器和變頻器

，可以調(diào)節(jié)進(jìn)料速度。該功能可以滿足恒定速度連續(xù)生產(chǎn)下

，紙板能準(zhǔn)確地停留在立柱成型位置。
The position of the chain can be adjusted so that the position of corner pressing devices will not change.
鏈條的位置可調(diào)

，所以立柱成型結(jié)構(gòu)的位置不需要變化

；
Corner folding units, one on each side of the machine, composed of one pneumatic folding device for open corners, or two folding devices for closed corners(option).
立柱成型單元

，兩邊各一只氣動(dòng)成型裝置用于開(kāi)口立柱箱的成型

，或者兩邊各兩只氣動(dòng)成型裝置用于封閉立柱箱的成型

；（可選）
Corner pressing units, one on each side of the machine. Adjustments can be carried out through hand wheels with platform e indicators. The change over from open to “L” shaped corner type is very easy and intuitive. Changeover parts not required.
立柱成型可以通過(guò)手輪調(diào)節(jié)完成開(kāi)口立柱或L型的更換

，直觀方便

，不需要更換配件；
Lifting system of the pressing units grants an easy removal of cardboard sheets in case of need, or in the event of a maintenance service or cleaning of the machine. In compliance with the related safety rules, the system is equipped with a mechanical lock which protects the machine operator from harm.
專(zhuān)利設(shè)計(jì)的提上系統(tǒng)

，當(dāng)需要的時(shí)候或者維護(hù)清潔機(jī)器時(shí)

，用于紙板的剔出。根據(jù)相關(guān)的安全規(guī)則

，設(shè)置安全機(jī)械鎖

，保護(hù)操作人員不受傷害

；
Press unit for the forming of the trays, operated by the vertical movement of the mandrel. The mandrel size depends on the size of the tray to be erected.
垂直移動(dòng)的成型模具完成成型動(dòng)作，尺寸根據(jù)成型的紙箱尺寸調(diào)整

；
Tray forming station equipped with hoppers and pneumatic devices for the folding of top and side flaps. This station also features tray stopping units, as well as devices granting a correct ejection of the tray.
成型位置由成型區(qū)和氣動(dòng)裝置

，完成上部和邊上的搖蓋折疊。設(shè)置停機(jī)和紙箱剔出裝置

；
The machine also features: 機(jī)器其它功能：
Fast changeover system thanks to hand wheels with platform e indicators. Quick replacing of the mandrel, when necessary for the change over.
通過(guò)手輪和計(jì)數(shù)器快速的調(diào)節(jié)和更換模具；
Two fold adjustment of side blank guides: this system is both present under the magazine and in the forming area, thus allowing independent adjustments of the guides at the front and at the back of the machine. This helps compensate any possible width variation of the blanks after the forming of corners.
兩邊的紙板導(dǎo)軌在料倉(cāng)和成型區(qū)

，可以獨(dú)立調(diào)節(jié)，以適應(yīng)立柱成型前后寬度的變化

；
Adjustments are carried out by means of screws and platform e counters.
通過(guò)螺桿和計(jì)數(shù)器來(lái)調(diào)整

；
Hot-melt gluing system. The basic configuration is composed of a tank/pump unit, 4 pipes and 4 spraying heads.
熱熔膠系統(tǒng)

，基本配置膠缸，膠泵和4管4槍?zhuān)?br /> Reinforced supports for the spraying heads, so as to assure the precision of the glue lines.
噴槍壓力補(bǔ)償

，以保證膠線的精準(zhǔn)施膠；
Transparent mechacrylate safety interlock guards with aluminum frame. In particular, the micro switches on the side guards are mechanically locked until the corner pressing unit is completely lifted.
鋁型材框架

，護(hù)欄安全接近開(kāi)關(guān)關(guān)閉

，直到成型模具完全升起；
Switchboard 操作面板
HMI with user friendly interface with touch screen panel for an easy access to all machine data(i.e. processed format, machine status and fault listing). Storage capacity: 100 programs.
人機(jī)界面

，觸摸屏操作?div id="d48novz" class="flower left">

？娠@示工作狀態(tài)

、參數(shù)和報(bào)警信息等

，可存儲(chǔ)100個(gè) 模塊

；
The machine is supplied with the touch screen panel positioned as standard, yet it can be placed on the opposite side on request.
機(jī)器的觸摸屏可以裝在標(biāo)準(zhǔn)位置

，也可以根據(jù)要求安裝在另外一邊；
Painting: frame RAL 2004; panels RAL 7035;
油漆: 框架RAL2004, 面板RAL7035

；
Machine designed and manufactured according to the related CE safety rules 2006/42/CE(2004/108/CE et 2006/95/CE)
歐盟標(biāo)準(zhǔn)認(rèn)證

。

TECHNICAL DATA

技術(shù)參數(shù)

Speed: 35 trays/minute (Trays with reinforced corner posts).
產(chǎn)量：35只/分；(立柱形開(kāi)口箱)
Production speed depends on board dimensions and quality.
實(shí)際生產(chǎn)速度與紙板尺寸和質(zhì)量有關(guān)

；
Electrical supply: 400V-50HZ 3 phases + N + G
電源標(biāo)準(zhǔn)：400 V – 50 Hz 3 phases + N + G （國(guó)內(nèi)380V)
Control voltage: 24V DC
控制電壓：24 VDC
Working temperature: from 5°C-35°C
工作溫度：5°C-35°C
Installed power: 7 KW
裝機(jī)功率：7 KW
Air consumption: 24.2NL/Cycle at 6 Bars.
壓縮空氣：24.2升/循環(huán)，工作壓力6公斤

；
Weight: 2400 KG approx with molds and parts
重量：約2400公斤(帶模具及配件)

DIMENSIONAL LIMITS 尺寸范圍
Blank dimensions (LxW): min. 430x330 mm
紙板尺寸 max. 1.300x1.000 mm
Citrus trays dimensions (LxWxH): min. 280x180x60 mm
紙箱尺寸 max. 600x600x250 mm
Height without corner: 300mm
備注: 沒(méi)有立柱結(jié)構(gòu)

，高度可達(dá)300毫米

。
sizes included in the supply, as specification from the customer
具體樣品尺寸，由客戶(hù)提供

。

全自動(dòng)紙箱成型機(jī)E7

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